We are discussing the hypothesis in the letter which says dislodged rust melted and vaporized to form the iron microspheres.
In the context of the OP, we have to consider all of them, whether they are just FeO
2or FeO
2+Si or MoPbO
2 or whatever. We are discussing whether idiots like Jones and little Dickie Gage may have overlooked something obvious when they made their absurd assertion that the sphereules
had to be a thermite product. Lee's assertion that they were from oxidized rust from the columns themselves is plausible, but just barely. I would not accept an assertion that this was the only, or even primary source. The means by which the material came into being may, in the long run, be immaterial to and outside the scope of Lee's mission. He was not looking for thermite or the cause of the fires, because that was obvious to most people with an IQ approximating room temperature.
Lee's primary concern was what was in the dust, whether that was a health risk and how it got to be where it was collected inside a building.
Several of us have, in fact, suggested other sources, none of which need exclude any of the others. Beachnut, for instance,has pointed out that rock wool is sometimes made from lead slag. Lead slag could be a source of the molybdenum-containing sphereules, certainly of some of the largely-lead ones. The residues of burnt primer would, of neccessity, contain iron reduced from FeO
3 to FeO
2 or even to pure Fe, along with a lot of kaolinite, with which it could form sphereules.
I have my own favorite, which is self-copying paper, containing very fine iron powder and kaolinite. We are talking about close-to-nano-sized particles, which, if you follow the same reasoning that describes how nano-thermite is able to achieve peak temperatures so quickly, could also be expected to more readily melt and resolidify when the paper burns.
Another source of very fine particles of iron would be the thousands, if not millions, of flexible magnets printed with logos or advertisements for the financial firms in the buildings. (For some reason, every financial services firm with which I have had an dealings seems to love printing adverts of refrigerator magnets.) I am sure that the rubberized matrix would produce substantial heat when it burns, and I shuld be quite interested to look at some of the residues under a good microscope. We might find some old acquaintances there.
Now, to once again address why I think you over-estimate the percentage of the sphereules that would be wafted away with the smoke, let me point out that many organic substances do not vaporize or liquify in a fire. Some epoxies will just form a spongey mass from which no further energy can be extracted, keeping any pigments, even if in a molten and/or chemically reduced form, trapped there. The same, from what I have seen, can be said for the flexible magnets. Paper very commonly leaves a great deal of ash when it burns. Very heavily sized paper will leave behind an ash that would weigh far more when combustion of most of its organic components is completed. Papers in file cabinets which have been roasted at a high enough temperature may also leave behind an inorganic ash that will never enter the flow of air because it is never exposed.
So, here we have a lot of iron-rich material sitting there roasting in the fire and going nowhere until the collapse of the building runs everything through the grinder.