Finally some (partial) info on the thermal degradation of epoxide resins (both under air and under inert gas)
Let me repeat (mostly for the accidental visitors):
Harrit et al. observed exothermic peaks on DSC curves of red-gray chips about 420
oC
Laclede primer paint contained epoxide binder cured/crosslinked/hardened by some polyamine. Our question therefore is:
could this binder show the similar exotherms at these temperatures (between ca 380 and 450 oC?)
In the research of thermal behavior of polymers (like epoxides), two methods are widely used:
1) TGA (thermogravimetric analysis). Here, the sample (1-2 mg is enough) is slowly heated and the loss of material is observed as a function of temperature. The thermal degradation of polymers is always accompanied with such a loss, since polymer chains (or three-dimensional polymeric networks like in the case of epoxides) are gradually degraded/cleaved and low molar mass compound are formed which evaporate at such high temperatures. TGA is generally used for the measurements of polymer degradation.
2) DSC (differential scanning calorimetry). The sample is again slowly heated (few mg is enough) and the heat evolved/consumed by various procceses are again recorded with an increasing temperature. This method is excellent for the investigation of e.g. phase transitions in polymers (crystallization, melting), in which the overal amount of material remains constant, but... it is not very suitable for the degradation of polymers where the loss of material is substantial. Therefore, DSC measurements of the thermal degradation of polymers are not very common.
After some hour spent with our experts on DSC and TGA and after some literature search I can write here now:
The rapid thermal degradation of polymers as recorded by TGA (both purely thermal and oxidative) proceeds very frequently just in the range between 400 and 450 oC. The usual onset is slightly below 400
oC. You can find some typical examples here:
http://depts.washington.edu/mseuser/Equipment/RefNotes/TGA_Notes.pdf and there is also a TGA curve of some epoxide in Fig. 3 Even (quite complicated heteroaromatic) polymers synthesized by me show the same rapid degradation in this region, both under air and under argon, see corresponding figures in my/our recent papers:
http://onlinelibrary.wiley.com/doi/10.1002/pola.24022/abstract http://onlinelibrary.wiley.com/doi/10.1002/pola.24780/abstract.
The same is valid also for epoxides. To my slight surprise, these highly crosslinked networks also rapidly degrade within the same "suspicious" temperature range even under inert atmosphere with a very substantial loss of mass, see e.g. these papers:
Polymer Degradation and Stability Volume 80, Issue 2, 2003, 383-391
Journal of Materials Science Volume 36, Number 18, 4405-4409
Polymer Degradation and Stability Volume 56, Issue 3, June 1997, Pages 291-299
Polymer Letters Vol.3, No.8 (2009) 501–509 etc.
Dr. L. Matejka from our institute explained me: the high temperature causes a cleavage of epoxide resin to shorter segments and volatile compounds like aromatic and aliphatic stuffs. If the air /oxygen is present, these segment/compounds are quickly oxidized and more heat is evolved. Roughly: the presence of oxygen usually lead to the degradation at slightly lower temperatures and with increased rate. This is, in fact, the manner how epoxides (and many other polymers) burn at temperatures between 400 and 500
oC.
So I still think
that epoxide resins can thermally behave like red-gray chips. But, the degradation chemistry of epoxide resins is quite complicated and depends on many factors, including used hardener, the overal structure, the content of fillers (e.g. inorganics like Fe
2O
3 of aluminosilicates etc. Direct DSC measurements of more red-gray chips (best in the correlation with TGA) is still needed…