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Request for input on radically new turbine concept!

recursive prophet

Graduate Poster
Joined
May 19, 2008
Messages
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Location
Escondido, CA
I would greatly appreciate any comments/criticisms the physics cognoscenti on this forum might be able to offer on this proposed new family of turbo devices. If what is claimed here is correct, this might be a truly unique and promising application of turbine technology that will affect many disciplines.

The intro below is a first draft. Do take a moment to check out the full analysis of XpoTurbines available clicking the link. Many graphs and pictures, plus a detailed description of how the XT works. Looks feasible to me, but my knowledge of thermodynamics is quite limited.



XpoTurbines
I would like to introduce you to a new family of turbomachines with a wide range of applicability, including electricity production, shaft work, thrust generation, and cooling. The technology provides new directions in flow organization, thermal management, materials, and processes. As a family, XpoTurbines offer reduced cost, reduced mass, reduced volume, reduced noise, and reduced pollution. In addition, they provide increased reliability, durability, fuel flexibility, dynamic range, and power density. The family characteristics include statorless construction, integrated heat exchangers, controlled porosity passages, helicotoroidal blading, and the use of rotating turbomachine enclosures as compact heat exchangers and “fans”.

Although XpoTurbine technology can be used to manufacture turbomachines with a wide range of sizes, small turbomachines are especially attractive as they have the potential for greatly increased power/mass and power/cost. Additional benefits of reduced scale include reliability via parallelism, throttlability via modularity, and the ability to provide power closer to the point of use, which reduces grid costs and losses and increases the potential to use the waste heat from the engine for combined heat and power.

XpoTurbine technologies are outlined in the attached PDF and available on the web at http://www.thermodynamic.biz
 
Just a comment: after paging through dozens of pages of your document I still have no idea what your technology actually is. It's some sort of turbine something---in a very flat package? Or maybe in a tube? Maybe bladeless? And something similar (or the same? Or in reverse?) can be used as a chiller or something? I really can't tell.

So, my advice: if you've got a design for a small, efficient, compact turbine, start your document with a nice clear cutaway picture of the turbine. What's rotating? Where is the fuel injected? Where does it burn? Then explain why this is better than the next-best-thing in small turbines---remember, anyone can claim that they have a hyperefficient turbine. Why should I believe you rather than the last guy?

That's what *I* look for in a sales pitch, anyway.
 
I would greatly appreciate any comments/criticisms the physics ...
XpoTurbine technologies are outlined in the attached PDF and available on the web at http://www.thermodynamic.biz
I'm dubious about flameholders working on the combustor section integrated into the disk at small size factors.

Also there's considerable efficiency loss in the movement of air (think momentum) sideways and then along the helical sections.

Finally, at small sizes friction forces predominate due to laminar flow which creates some scaling issues.

Generally, small is "way harder".
 
Didn't Nicola Tesla invent something like this?

Wikipedia said:
The Tesla turbine is a bladeless centripetal flow turbine patented by Nikola Tesla in 1913. It is referred to as a bladeless turbine because it uses the boundary layer effect and not a fluid impinging upon the blades as in a conventional turbine. The Tesla turbine is also known as the boundary layer turbine, cohesion-type turbine, and Prandtl layer turbine (after Ludwig Prandtl). Bioengineering researchers have referred to it as a multiple disk centrifugal pump.
 
If GE hasn't bought it it isn't worth buying.

When I get better access I'll check it out.

edit: the pic looks like it could be an impulse/reaction hybrid.
 
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IF recursive prophet actually can sail down wind faster than the wind, I suppose the same technology (perpetual motion) could be used to built a fuel-less turbine.
 
I'm dubious about flameholders working on the combustor section integrated into the disk at small size factors.

Also there's considerable efficiency loss in the movement of air (think momentum) sideways and then along the helical sections.

Finally, at small sizes friction forces predominate due to laminar flow which creates some scaling issues.

Generally, small is "way harder".

Thanks for the reply mhaze. One follow up question question for now; did you read all of the explanation on the PDF File?.

Didn't Nicola Tesla invent something like this?
I believe if you read the PDF linked above you'll see what is being proposed here is quite different from what Tesla had in mind.


If GE hasn't bought it it isn't worth buying.

When I get better access I'll check it out.

edit: the pic looks like it could be an impulse/reaction hybrid.
This was only released this morning 3bod. Perhaps GE will be interested. ;)

IF recursive prophet actually can sail down wind faster than the wind, I suppose the same technology (perpetual motion) could be used to built a fuel-less turbine.

Actually, I'm one of the very few still a tiny bit skeptical about going ddwfttw casebro, and am looking forward to the NALSA test in a couple months. But I can tell you this topic was discussed for over 3k replies here on JREF, and only 2 people-humber and Christoph-remained unconvinced. Ask sol invictus or Dan_O about it, or look for yourself where it began here. -- http://www.internationalskeptics.com/forums/showthread.php?t=128483
 
IF recursive prophet actually can sail down wind faster than the wind, I suppose the same technology (perpetual motion) could be used to built a fuel-less turbine.

That's not perpetual motion. There is a clear source of energy (the velocity differential between the ground and air), and driving the vehicle acts to decrease that source of energy.

Oh, and this turbine design isn't fuel-less either. I have no idea about its practicality, but they aren't claiming a fuel-less design, nor are they claiming to be able to beat thermodynamic efficiency limits.
 
OK, looking at the PDF in more detail I'm now able to tell where the gas is going and generally "how the thing works". I still can't tell what makes you think that this way of doing it is a good idea. On the good side, you've confined all of the combustion to the interior of the rotor, and thermally-insulated that against the rest of the device. On the bad side:

Well, it just doesn't look like a whole lot of torque gets imparted to the rotor. I have a hard time imagining that the big screens, and the long flow paths towards and away from them, aren't a big constriction. Why not shrink the input channels, expand the exhaust channels, and let all the combustion happen way out at the edge? If you have numerical fluid mechanics to tell me I'm wrong, please let me know. But my amateur eyeball analysis doesn't see it.
 
I'm going to upload the pdf to my computer and read it again, but it claims efficiency of 50%, that's typical for a GT. Lower operating temps don't do much for combined cycle either. I have to take another look at the TS graphs for the Brayton cycle, but I swear higher temps are more efficient. Then again the claim is lower compression needs so that may more than balance out, 2/3 of turbine energy goes into the compressor.

I believe new GT combined cycles are getting near 80% efficiency so I'm not sure what the claim here is other than lower temps mean less wear and less exotic alloys ie; cheaper. That's about all I've got for now. It is interesting though, will read more.
 
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Well then, build it and give a demonstration.

Use of concept is proof of concept.
I have seen a few working prototypes of this design, and I can tell you putting together some good videos to post on YouTube is a high priority. I’m hoping they can have something up by April. This is still in the developmental stage, and right now John has many things pressing on this time. But you make a very valid point; thanks. It has been built, and the public demonstration will soon come. My purpose in posting this here, however, is primarily aimed at getting input on the concept itself.

That's not perpetual motion. There is a clear source of energy (the velocity differential between the ground and air), and driving the vehicle acts to decrease that source of energy.

Oh, and this turbine design isn't fuel-less either. I have no idea about its practicality, but they aren't claiming a fuel-less design, nor are they claiming to be able to beat thermodynamic efficiency limits.
Thanks so much for the clarifications Zig. If fact no claims are made about efficiency, and higher efficiency isn’t what the XpoTurbines have to offer. It’s all about cost per unit of work.

OK, looking at the PDF in more detail I'm now able to tell where the gas is going and generally "how the thing works". I still can't tell what makes you think that this way of doing it is a good idea. On the good side, you've confined all of the combustion to the interior of the rotor, and thermally-insulated that against the rest of the device. On the bad side:

Well, it just doesn't look like a whole lot of torque gets imparted to the rotor. I have a hard time imagining that the big screens, and the long flow paths towards and away from them, aren't a big constriction. Why not shrink the input channels, expand the exhaust channels, and let all the combustion happen way out at the edge? If you have numerical fluid mechanics to tell me I'm wrong, please let me know. But my amateur eyeball analysis doesn't see it.

He does, and I’m waiting for his written reply. He explained it by phone, but I’m afraid to try and paraphrase his response. I can only say that most who have commented seem to primarily be looking at XT from an efficiency viewpoint. Think instead in terms of the advantages of smaller units and cost reductions in materials etc. that ensue. But sincere thanks for your detailed critique. A sufficient reply will soon be posted here. Sorry I somehow missed your earlier reply. I have tried to emphasize to John-the inventor-that his intro needs a lot of work. Inventers are not by nature good pitch-men, Edison aside.

I'm going to upload the pdf to my computer and read it again, but it claims efficiency of 50%, that's typical for a GT. Lower operating temps don't do much for combined cycle either. I have to take another look at the TS graphs for the Brayton cycle, but I swear higher temps are more efficient. Then again the claim is lower compression needs so that may more than balance out, 2/3 of turbine energy goes into the compressor.

I believe new GT combined cycles are getting near 80% efficiency so I'm not sure what the claim here is other than lower temps mean less wear and less exotic alloys ie; cheaper. That's about all I've got for now. It is interesting though, will read more.

Thanks for taking the time to look closer at the PDF 3bod, and I would value your analysis when you have time. Again there are NO claims made wrt any efficiency and that isn’t the key potential contribution of the XT family. It reminds me of another successful invention of his; a portable foam hot tub that has minimal losses and derives it’s heat from a coil wrapped around the pump motor that powers the massage jets. If one just looks at the speed and efficiency per BTU in heating the water, it wasn’t very efficient. It takes over a day or so to get the water up to the desired temperature. But then you can have it available for use 24/7 at a much lower cost than it takes to heat the water just a few times per month in a standard hot tub.
 
No problem RP. I'll try to get some of the other Power Engineers at work to take a look as well, I'm sure they'll be interested. Maybe I'll run off a copy of the pdf. and pass it around at the next IPE meeting.
 
Think instead in terms of the advantages of smaller units and cost reductions in materials etc. that ensue.

....

Again there are NO claims made wrt any efficiency and that isn’t the key potential contribution of the XT family.

Hmm, i'm curious what the overall gain is then? I mean, producing smaller/cheaper units is one thing, but if these units are not at least as efficient as normal ones, i don't see any gain in the long run.

Let me give an exaggerated example:
You build a turbine for half the cost & somewhat smaller size than regular ones. But that sucker needs twice as much fuel to do the same work. Sure, initially you are cheaper. But in the long run, you pay much more because of the increased fuel consumption.

So, i think that numbers about efficiency are quite important here. Just reducing the unit cost is only a very short term benefit. Once the fuel and operating costs kick in, you have to consider these factors as well.

Greetings,

Chris
 
Hmm, i'm curious what the overall gain is then? I mean, producing smaller/cheaper units is one thing, but if these units are not at least as efficient as normal ones, i don't see any gain in the long run.

There's always a place for smaller stuff, though. Any application where you're trying to conserve space or weight, for example.
 
Hmm, i'm curious what the overall gain is then? I mean, producing smaller/cheaper units is one thing, but if these units are not at least as efficient as normal ones, i don't see any gain in the long run.

Let me give an exaggerated example:
You build a turbine for half the cost & somewhat smaller size than regular ones. But that sucker needs twice as much fuel to do the same work. Sure, initially you are cheaper. But in the long run, you pay much more because of the increased fuel consumption.


Greetings,

Chris

A lot of business models run on that idea, shifting future costs onto the buyer. Multi story building towers made with floor to ceiling glass windows. Cheaper to build, much more expensive to run. Doesn't seem to bother anyone.
 
@3bod: Thanks for your interest; greatly appreciated. I had a long conversation with John Popovich this afternoon. He said while he is busy drawing charts and graphs for publication in a few Tech journals and lacks the time to type out explanations on the internet, for any who have read the PDF file and have specific questions, just give him a call. His number is listed at the bottom of his web page, and will be happy to explain how conservation of momentum comes into play here, along with how high pressure is effectively replaced by heat regeneration ratios and parallel processing. Sorry I can’t do better than this for now, but I need to spend some doing some advanced google and wiki-searches before I can feel comfortable relaying his thoughts.

I should mention my experience with the inventor goes back to 1965 at UCLA. It was the annual meeting of the International Solar Energy Society, (ISES) and an engineer I knew from San Diego Gas and Electric’s Solar Division told me he had just seen the future of flat plate collectors and dragged me to JP’s booth. I won’t go into details, but at a much later workshop I conducted on testing collectors with ERDA funding, I saw him convince the crème of the radiation physics docs in solar just how many things they had missed in developing their standards. Give him a call. I think you’ll be blown away.

Hmm, i'm curious what the overall gain is then? I mean, producing smaller/cheaper units is one thing, but if these units are not at least as efficient as normal ones, i don't see any gain in the long run.

Let me give an exaggerated example:
You build a turbine for half the cost & somewhat smaller size than regular ones. But that sucker needs twice as much fuel to do the same work. Sure, initially you are cheaper. But in the long run, you pay much more because of the increased fuel consumption.

So, i think that numbers about efficiency are quite important here. Just reducing the unit cost is only a very short term benefit. Once the fuel and operating costs kick in, you have to consider these factors as well.

Greetings,

Chris

@Chris: Yo dude! Really miss reading your hilarious comments on the ddwfttw thread here, and sure wish you’d rejoin the fun at TR-just use the link in my sig and check it out. JB and spork will be showing an enormous, drivable cart to NALSA out in Nevada next week to see what will be required to test it. Great suspense, with lots of videos and more to come.

As to your question, what if your cost was less than half and efficiency a very small percentage lower? Not saying that’s the case, as John believes the efficiency will in many cases exceed existing turbines. Do read the PDF carefully. It’s long I know, but I believe it will answer most of your questions. Hope what I’ve posted below from the PDF will fuel your interest. There are aspects of this similar to the angular momentum of spork’s cart. Hope this helps, and thanks for your interest.

"Efficiency: efficiency decreases generally with decreasing scale but the loss mechanisms associated with scale reduction can be mitigated in XpoTurbine engine design. Engine efficiency can be increased by increasing the pressure and temperature ratios. XpoTurbines can be designed to operate with a wide range of pressure and temperature ratios, but there is another possible avenue of design that allows high efficiency without high‐pressure temperature ratios. The XpoTurbine engines described pursue this avenue.

Thermally regenerative Brayton cycle engines INCREASE in efficiency with decreasing pressure ratio and this allows reduced component mass, stress, and cost.

Thermal regeneration in XpoTurbines is provided by intake and exhaust flow heat exchange and by exhaust gas recirculation. Engine efficiency returns diminish with increasing temperature ratios and the material costs and heat
losses increase. High pressure ratios also cause the air entering the combustion region to be at a high temperature from compression and the temperature rise from combustion must be added to this. Xpoturbines can use low pressure ratios and catalytic combustion to reduce the maximum temperature and thereby reduce component stresses, component costs, and heat losses.

Assuming an ambient temperature of 300°K and a 300°K temperature rise to 600°K the theoretical maximum efficiency is 50% (600°K‐300°K/600°K=0.5) and the proportion of the theoretical efficiency realized can be higher than would be the case with higher maximum operating temperatures because the heat losses Fare less and the choice of materials and processes used in construction allow further heat loss reductions. Reduced operating temperatures, vacuum insulation and low emission surfaces also allow Xpoturbines to be more easily incorporated into consumer products.

Controlled porosity passages: The degree of shear force usage can be varied by the incorporation of porous elements which can be used to exchange work between the fluid and the rotor, increase surface area for heat exchange, enhance mixing, provide catalyst support, act as flameholder, and provide structural communication. Planar wire cloth (screen) rotors with intake and exhaust flows in the plane of the screen can be used to provide a large heat transfer area in a compact system. (S Fi See Fig.11) Porous passage walls normal to the plane of the system may be of spiral form and may be made to lead or lag the flow spiral pattern that would be created by the enclosure surfaces without walls. On the compressor side where the
rotor velocity exceeds the flow velocity and the rotor is transporting work to the fluid, the spiral/s may be “faster” than the unimpeded flow path and thereby increase outward forces.

Controlled porosity elements can be used to divide the flow stream into a large population of small streams and thereby reduce the diffusion path length for heat and mass transport and the consequent time required for mixing, heat transport, catalysis, and combustion.

Consider an engine with an entry cross‐sectional area of 1cm2 (0.2cmX5cm) and 20 passage walls of spiral form, each with a porous catalyst region near the perimeter of 0.2cm in height X 2.5cm in length for a total cross‐sectional area of 0.2X2.5X20=10cm2. If the passage walls are composed of stainless steel wire cloth with 20 wires per/cm spacing in the warp and woof axis, 0.014cm diameter wire, and 50% open area, the flow cross‐sectional area will be increased by a factor of 5 and the number of flow passages will be increased to 4000 (20X20X10cm=4000). Further increase in cross‐sectional area is possible by corrugating the porous walls in this region. The flow will also be reduced in velocity in proportion to the radius ratio between the inlet radius and the local radius at the passage wall divided by the increase in the temperature ratio. The division of the flow into a large population of small flows allows combustion to take place in a very short time period, as diffusion of heat and mass is proportional to the square of the travel distance (l2). Copper or stainless steel screens can be nickel plated and further plated/coated by catalyst media such as Palladium for methane combustion or Platinum for propane combustion. (See Fig.3)

Porous elements can also provide structural communication, prevent dissipative secondary flows by energizing boundary layers, and reduce the drag associated with heat and mass transport processes. Wire cloth used to mfr passage walls can be bias cut at 45 degrees to minimize edge effects associated with processing and to reduce drag by presenting more optimal passage form to the flow. The wire cloth can then be selectively plastically deformed by pressing or rolling to reduce warping and to vary porosity.
 
Hmm, i'm curious what the overall gain is then? I mean, producing smaller/cheaper units is one thing, but if these units are not at least as efficient as normal ones, i don't see any gain in the long run.

You should take the "cheaper units" thing with a grain of salt to begin with. I don't see the existing plan as having anywhere near enough detail to be able to translate into a cost-per-unit. The idea of "lightweight = low materials cost" is irrelevant---turbines aren't expensive because they use lots of pounds of commodity steel, they're expensive because of all the precision tooling. Your design has all sorts of very weird tooling---the rotor, for example isn't a simple casting; in fact it looks like a welder's worst nightmare. Then you enclose it in a thin-wall chamber that needs to sustain high vacuum, high-speed rotation, and a large temperature differential. That all goes onto a weird, nonstandard high-speed bearing with multiple rotating couplings for various high-temperature and high-pressure fluids. Jeez. All of that is doable, but none of it is cheap.

On what grounds does this thing get pitched as a low cost turbine?

So, i think that numbers about efficiency are quite important here. Just reducing the unit cost is only a very short term benefit. Once the fuel and operating costs kick in, you have to consider these factors as well.

If you build a microturbine that can work in a combined-heat-and-power setting, then to some extent its efficiency doesn't matter. Imagine having the choice between (a) heating your house with a 10 kW gas burner, or (b) heating your house with a 10 kW gas turbine that happens to produce 1000W of electricity on the side. All else being equal, the latter is a better choice *even though* that happens to be an absurdly low efficiency.
 
It reminds me of another successful invention of his; a portable foam hot tub that has minimal losses and derives it’s heat from a coil wrapped around the pump motor that powers the massage jets. If one just looks at the speed and efficiency per BTU in heating the water, it wasn’t very efficient. It takes over a day or so to get the water up to the desired temperature. But then you can have it available for use 24/7 at a much lower cost than it takes to heat the water just a few times per month in a standard hot tub.

RP, I know you're presenting this as an example of "this is a really clever engineer" but this is a particularly bad example of a fallacy about heating and energy efficiency. The power required to keep a tub warm depends only on the insulation---the rate of heat loss through the walls. The heat loss through the walls also determines how long it takes the tub to cool down on its own if you turn the heating system off. The way it works out: it always takes more energy to keep a warm thing on "standby" all the time than it does to warm it up for use and turn off the heaters when it's not in use. Always. It doesn't feel that way intuitively---you're always thinking, "wow, it takes so much energy to get the water hot to begin with, I'd better try to avoid that heating step"---but that's not how it works. (For an analogy with identical math: imagine that you have a bucket with a small hole in the bottom. The fuller the bucket is, the faster water sprays out the hole. You obviously consume more water if you try to keep the bucket full all the time, versus if you let it drain when not in use and do the "extra" work refilling it when you need it.)

(There was an article in the Times once where someone in Arizona complained about how it was so expensive to air-condition their home---so they left the AC on all day (!) so they wouldn't have to blast it in the evenings (!!). If there was a way to throw things at a Web page I would have done it.)

Your friend has invented an insulated tub---good for him---and is heating it with waste heat---also good. But since he's leaving the "waste heat" source on all the time, it's not a waste heat source, it's just a heater; he's actually wasting energy. And he's accumulating wear on an expensive component (a motor) rather than a cheap one (a resistive heating element). These two mistakes do not give me confidence that this person is designing a workable turbine at all, nor that he's thought through the manufacturing and/or lifetime costs of the thing.
 
Your friend has invented an insulated tub---good for him---and is heating it with waste heat---also good. But since he's leaving the "waste heat" source on all the time, it's not a waste heat source, it's just a heater; he's actually wasting energy. And he's accumulating wear on an expensive component (a motor) rather than a cheap one (a resistive heating element). These two mistakes do not give me confidence that this person is designing a workable turbine at all, nor that he's thought through the manufacturing and/or lifetime costs of the thing.

As to the hot tub Ben, I shouldn’t have brought it up as I don’t have the time or motivation to go into details. That was over 20 years ago, and he long ago sold his interest in the company he started to develop it. I will just say that the water circulating in the coil around the pump kept it cool enough while eliminating all the heat loss of those using a fan. Also, the tub came with a thick highly insulating lid, and the pump did not need to run that often to maintain temperature. The main advantage was that the cost of having it available 24/7-a major convenience if you’ve ever owned a hot tub-was lower than heating a conventional unit just a few times a month. And his was just one of many inventions he has developed over the years. I mentioned it because of its simplicity and the efficient conservation of energy that I saw in other projects of his as well. But you raise an interesting point about the pumps, and I’m not sure if anyone later looked into their life span and how this would affect the tubs economic benefits.

Thanks for the critique, especially the reply to Chris. Questions skeptics such as you have is exactly what I'm looking for. I only wish I felt comfortable in attempting to respond to them at this point. Remember, John only finished the PDF file explaining the XT last Saturday. I will need to go over it several more times, as I lack the physics background to comprehend it all without much help from wiki, and other commitments have prevented me from doing so. If you have read the entire PDF and still have the same concerns, below are some links to relevant research in this area. He sent 5, but 3 required paid subscriptions so I didn’t post them. If you still have reservations, do give him a call at the number given on his website. I for one would be very interested in what insights such a direct conversation might produce, on both ends.

CFD IN THE DESIGN OF AN ULTRA MICRO GAS TURBINE COMBUSTION CHAMBER

Aero-Thermal Research Particulars in Ultra-Micro Gas Turbines
 
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