roger
Penultimate Amazing
- Joined
- May 22, 2002
- Messages
- 11,466
Here is an interesting article on the true lifetime of LED consumer bulbs.
It's a couple years old, so I welcome newer data. However, the point is essentially what i have been making: the critical component is not the LED emitter, but the drive circuit, and no manufacturer is calculating MTTF for the drive circuits.
It's a couple years old, so I welcome newer data. However, the point is essentially what i have been making: the critical component is not the LED emitter, but the drive circuit, and no manufacturer is calculating MTTF for the drive circuits.
The life of an LED driver is mainly determined by the lifetime of the electrolytic capacitors employed. Therefore, to achieve long life of the LED drivers, it is critical to select long-life, quality electrolytic capacitors (as discussed in March 2009 article). It is important to note that the life of electrolytic capacitors drops by 50% for every 10C increase in operating temperature and so thermal management of these components is extremely important.
As stated in the March 2009 article there are several Achilles’ heals within LED drivers including electrolytic capacitors and components such as MOSFETs that can run close to their maximum temperature specifications however it is currently difficult to define the lifetime of an LED driver.
There are several methods for defining reliability that use very sophisticated mathematics and statistics however in practice it is common to find products that fail either straight away or after a significant period of use and this distribution is commonly referred to as a bathtub distribution. Figure 8 shows the reliability ‘bathtub curve’ which models the cradle to grave instantaneous failure rates vs. time.
No one really knows, yet, how these new bulbs will perform. I'm not sure where the super cheap bulbs are going to come from, however, given the reliability depends so heavily on things like capacitors and heat management, and capacitors are a mature technology where long life in heated environment still costs a lot of money.I would like to leave you this month with the thought of how much work still has to be done within the LED industry in order to raise quality. I was recently at an event held that matched LED companies and end users from the public sector together and one of the companies told me they could buy a 20 or 30W LED driver for less than $5 from China and their aspirations were to manufacture an LED downlight for less than $20 complete within 12 months. After asking several questions about quality and sustainability it became very clear that these were not at the top of this company’s agenda which is of great concern.
I predict there is a real danger for the reputation of the LED industry and hence the wider lighting community when end users see LED lighting products that claimed 50,000 hours life start to fail in a few years time. ]
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